Introduction of the production line  

ALX series of ampoule washing, drying, and filling and sealing production line includes KCQ ultrasonic ampoule washing machine, ASMR sterilizing dryer, AGFA ampoule filling and sealing machine. They are developed on the advanced technology from BOSCH and B+S and IMA, they are applicable for  small volume injection ampoule product production

This proudction line is used for production of type B ampoules, including ultrasonic water and gas alternating washing, high temperature hot air sterilization, multi needle liquid filling and sealing machine.

Process

Ampoules unboxing →feeding onto the conveyor belt →water rinsing → → ultrasonic washing screw feeding → cam lifting→ mechanical arm turning the ampoule mouth down→ ampoule external rinsing→ 1st flushing with circulation water with needle inserting into the ampoule→ 2nd flushing with circulation water with needle inserting into the ampoule→ 1st blowing with cleaning compressed air with needle inserting into the ampoule→1st flushing with WFI with needle inserting into the ampoule→2nd blowing with cleaning compressed air with needle inserting into the ampoule→ 3rd blowing with cleaning compressed air with needle inserting into the ampoule →ampoule external blowing with cleaning compressed air, needle withdraw out of the ampoule→ mechanical arm turning ampoule mouth up→ ampoule out→ preheating→ high temperature sterilization → cooling→ ampoule delivery→ turn table ampoule feeding → screw feeding→ filling→ nitrogen  gassing→ ampoule preheating→ ampoule sealing→counting→ ampoule outlet

Parameter of the production line

Production line Model	ALX8 Ampoule Washing, Drying, Filling Production Line		ALX10 Ampoule Washing, Drying, Filling Production Line		ALX12 Ampoule Washing, Drying, Filling Production Line
Individual machine model	KCQ80 ASMR600/43 AGFA8		KCQ100 ASMR600/43 AGFA10		KCQ120 ASMR600/43 AGFA12
Applicable size	1-20ml ampoule		1-10ml  ampoule		1-2ml  ampoule
Production capacity	1 ml-2ml:24000pcs/hour 5m: 18000pcs/hour 10ml: 12000pcs/hour 20ml:7000pcs/hour		1 ml-2ml:28000pcs/hour 5ml: 21000pcs/hour 10ml: 16000pcs/hour		1 ml-2ml:33000pcs/hour
Filling pump accuracy	Chinese pharmacopeia compliance
Breakage rate	Ampoule washing machine≤1%, filling machine≤1%
Sterilization capacity	Ampoule internal temperature≥320℃, sterilization time≥5min
Qualified rate	≥99%
WFI	0.25 Mpa 50℃ 0.8 m3/h		0.25 Mpa  50℃  1 m3/h		0.25 Mpa 50℃ 1.2 m3/h
Compressed air	0.4-0.6 Mpa  ≈60m3/h		0.4-0.6 Mpa  ≈75m3/h		0.4-0.6 Mpa ≈90m3/h
Gas consumption	coal gas: 2 m3/h LPG gas: 0.4 m3/h		coal gas: 2.5 m3/h INSTANT, dedicated to pharmaceutical industry, is one of the leading suppliers for pharmaceutical technology. Following the standard of cGMP, WHO, USP, EP, ChP, we provide most competent and optimum GMP solutions for customers around the world, our supply covers a range of complete production lines, advanced pharma engineering, high quality pharma equipment, consultancy services. INSTANT, Provides Professional GMP Solutions. INSTANT, Maximizes Your GMP Compliance. Product Category Pharma Engineering Clean Room HVAC System Water for Pharmaceutical Use Sanitary Distribution Piping Solution Formulation System CIP/SIP System Control System Cold Room Pharma Machinery Tablet Production Capsule Production Powder Vial Production Liquid Vial Production Oral Liquid Production Eye Drop Production IV Solution Production Cream/Ointment Production Soft Gelatin Production Pilot Production Ampoule Production Packaging Machinery Blister Packing Machine Labeling machine Cartoning Machine Sachet Packaging Tube Filling Machine Utility Service Boiler Chiller Air Compressor Electric Heating/Cooling Machine Spare Parts Service INSTANT | About us | News & Events | Product & Service | Download | Careers | Contact us  INSTANT TM 2013-. Instant Industrial Solutions Corporation. All Rights Reserved Phone: +88 01733 017430    E-mail: instant@inscbd.net